8.0 Measurement and Test Protocol

Test protocol according to VDE 0113/EN 60204, BGV A3

Test Protocol No.:
Order No. and/or Description:

Reason for Test

Initial Test

Retest

Modification

Repair

Inspection:

Equipment can withstand environmental influences at the site of use (protection class)
Labeling, connection points, and any separations in order
No visible damage	PE, L, and N not interchanged
Protective conductor secured against loosening	Protection by insulation

Measurements, testing performed on:
Measuring device used according to DIN VDE: Multimeter / Insulation tester

If multiple measurement results are obtained for the same test, always record the worst result!

Continuity of protective conductor system

Test current at least 10A/50Hz. The test must be performed between the PE terminal and various points that are part of the protective conductor system.

Limit Values	Cross Section	Max Voltage Drop	Compliant Enter value!	Non-compliant Enter value!
(corresponding	1.0 mm²	3.3V	-----------	-----------
Cross section	1.5 mm²	2.6V	-----------	-----------
mark!)	2.5 mm²	1.9V	-----------	-----------
	4.0 mm²	1.4V	-----------	-----------
	>6 mm²	1.0V	-----------	-----------

Insulation Resistance

Measured with 500V DC between the conductors of the power circuits and the protective conductor system.

Caution: Disconnect machine/system from mains, do not touch test probes!

Measured value must be >1M?!

Measurement	Compliant - Enter Value!	Non-compliant - Enter Value!
L1-PE	----------------------	----------------------
L2-PE	----------------------	----------------------
L3-PE	----------------------	----------------------
N-PE	----------------------	----------------------

If safety measurements are compliant, the system can now be connected to mains voltage!

Caution with the following voltage measurements!!!

Input Voltages

Measured with voltage measuring instrument between the phases and between phases and neutral conductor.

Measurement	Value	Measurement	Value
L1-L2	-------------------------	L1-N	-------------------------
L2-L3	-------------------------	L2-N	-------------------------
L1-L3	-------------------------	L3-N	-------------------------

Control Voltages

Measured with voltage measuring instrument. Record measurement location and value (e.g., transformer input, transformer output, PLC power supply DC voltage, etc.).

Measurement Location	Value
-------------------------------------------------------	-------------------------
-------------------------------------------------------	-------------------------
-------------------------------------------------------	-------------------------
-------------------------------------------------------	-------------------------
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Testing:

Testing refers exclusively to the safety devices listed below and is not a general functional test.

Emergency Stop	Fuses	Signaling and indicator devices
Interlocks	Correct phase rotation for three-phase sockets

Execution of Measurements:

Name          Date          Signature